Address wear, breakage, energy use, and throughput with media selected for the ore and grinding stage.
Variable gold ores can increase wear, breakage, and product-size instability in SAG and ball milling.
Validation indicators:Media consumption, breakage rate, P80, throughput
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High-throughput copper circuits demand long media life, high impact toughness, and control of grate blockage and downtime.
Validation indicators:Downtime, out-of-round rate, media cost per tonne
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High-volume iron ore circuits require balanced wear life, stable product size, and low total grinding cost.
Validation indicators:Media consumption, energy use, throughput, product size
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Polymetallic flotation is sensitive to particle size and grinding stability; consistent media performance helps control downstream variability.
Validation indicators:Particle distribution, recovery rate effects, refilling cycle
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Molybdenum circuits often require fine grinding, making wear, shape retention, and product-size control critical.
Validation indicators:Media consumption, target-size compliance, energy use
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Abrasive and corrosive ores require controlled alloy design and Heat treatment to stabilize wear and total cost.
Validation indicators:Wear curve, batch consistency, total cost
Discuss this solutionFor other ores, we select alloy, size, hardness, and ball charge after reviewing ore hardness, abrasiveness, feed size, target P80, and current media.
The goal is stable production, lower cost per tonne, and less operating risk. We combine products, supply, and technical service.
Survey mine sites, collect equipment & ore data to pinpoint production pain points.
Develop formulas and heat treatment plans per site conditions to extend wear part life.
Simulate grinding parameters, adjust gradation to cut energy use and boost hourly output.
Full-cycle support, regular inspections and quick response to secure stable production.